Industrial Batch ovens are enclosed chambers designed to apply controlled heat to
materials or products over a specific time. Designed to process a batch of items
simultaneously, these ovens provide consistent results, efficiency, and safety to
users. They also provide efficient heat-treating technology in compact designs.
They’re often more cost-effective than continuous ovens for lower production
volumes and are simpler to maintain.
Despatch’s batch processing ovens stand out for their innovative design and
advanced technology, providing exceptional performance and reliability across
various sectors, including aerospace, automotive, healthcare, and electronics.
Industrial Batch Ovens By Despatch
Lab Ovens
Despatch lab ovens are built for accuracy and dependability,
with advanced temperature control and rugged construction.
Our offerings include forced air convection, high-
temperature, vacuum, and HEPA-filtered clean process
ovens, as well as Class A models for volatile materials.
These ovens deliver precise heating and consistent
temperature distribution, making them ideal for scientific
research, industrial testing, and other demanding
applications.
Despatch benchtop ovens are compact, efficient, and
versatile, designed for both industrial and lab use. Our
models include forced air convection, high-temperature, and
vacuum ovens, with custom options available. These ovens
ensure accurate temperature control and fast heat-up times,
making them perfect for drying, curing, sterilizing, and more.
Reliable and precise, Despatch benchtop ovens are trusted
for superior performance.
Despatch’s cabinet ovens are designed for easy
reach-in loading and unloading. Our standard line of cabinet ovens includes
forced convection ovens, lab ovens, industrial production ovens, cabinet
furnaces, and clean process ovens. They also include polyimide curing ovens,
catheter curing ovens, paint sample curing ovens, inert atmosphere ovens, and
top-loading ovens. These batch ovens provide a small and efficient footprint and
a wide range of chamber sizes.
Suitable for loading manually or by forklift, these
batch ovens are ideal for a broad range of applications including aging,
bonding, curing, drying, baking, heat treating, annealing, and stress-relieving.
They feature industrial ruggedness, excellent process control, and dependable
operation. Our standard line of truck-in ovens have chamber capacities ranging
from 52 to 952 cubic feet and temperatures from 650°F to 1000°F.
What is the difference between a benchtop oven and a laboratory oven?
While the terms "benchtop oven" and "laboratory oven" are sometimes used
interchangeably, there can be some critical differences between the two, such as
size and capacity, purpose, features, and calibration. Strictly speaking, a benchtop
oven is a broader category that includes benchtop laboratory ovens.
Can a benchtop oven be used for sterilization?
Yes, many benchtop ovens are designed for sterilization, provided they meet specific
temperature and time requirements. Ensure the oven has the necessary validation
and contamination control features for effective sterilization.
Can benchtop ovens be used for high-temperature applications?
Yes, many benchtop ovens are designed for high-temperature applications and can
reach temperatures up to 600°C (1112°F) or higher. These high-temperature models
are commonly used in materials science, metallurgy, and industrial research.
Are benchtop ovens suitable for industrial use?
Yes, Despatch benchtop ovens are built for industrial use, offering durability and
reliable performance. They can withstand the demands of continuous operation in
various production and research settings.
How do I determine if a custom benchtop oven is necessary for my
application?
If your application involves specific temperature requirements, unique size
constraints, or specialized processing environments (e.g., vacuum or inert gas), a
custom benchtop oven may be necessary. Contacting Despatch's technical team to
discuss your specific needs can help determine the best customization options.
What types of materials can be processed in a benchtop oven?
Benchtop ovens are versatile and can process various materials, including metals,
ceramics, plastics, glass, and electronic components. The specific material
compatibility depends on the oven's temperature range and atmosphere control
capabilities.
Browse our extensive selection of high-performance benchtop ovens, designed for
precision and reliability in every application. Whether you need a compact solution
for your lab or a robust oven for industrial use, Despatch has the perfect benchtop
oven to meet your needs. Contact us today to discuss your requirements and find
the ideal solution to enhance your productivity and achieve consistent results.
Experience the unmatched quality and innovation of Despatch benchtop ovens.
Annealing – Heating and slow cooling
in order to toughen and reduce brittleness.
Drying – Removal of moisture (water that is not chemically
bound).
Sterilization – Eliminates or kills all forms of life present
on a product.
Burn-in Testing – Process of stressing components to test for
failure.
Aging – Rapid Weathering of Metal to achieve a stable surface
condition. Curing – Controlled heating of a substance to promote or control a
chemical reaction.
Baking – Heating to a low temperature in order to remove
entrained gases. Dehydrogenation – The use of dry heat at high temperatures to
destroy pyrogens.
Heat Treating – Changing metal properties such as hardness,
strength, flexibility, and stress resistance
STEP
2
DETERMINE
WHETHER A BATCH OR CONTINUOUS MODEL OVEN WILL WORK BEST
Batch Ovens
Batch Ovens
For applications where the load size or production volumes vary substantially,
batch processing is a good approach. Batch ovens are also ideal for situations
that require a high degree of flexibility in terms of process variables such as
temperature or dwell (soak) time.
Continuous Ovens
Where a large quantity of similar product pieces are
processed, continuous operation may be the optimal approach. Continuous ovens
help ensure consistent thermal processing times of each part in high-volume
application, such as manufacturing electronic components or automotive parts.
Continuous ovens may also allow several discrete processes to be combined,
reducing material handling, and increasing throughput.
STEP
3 CHOOSE
THE BEST CHAMBER SIZE TO SUIT YOUR PROCESSING NEEDS
Lab or Benchtop Ovens
Because of their small, convenient size, these ovens are used for laboratory
test and development applications, as well as production applications that
require small batch loads. These ovens range in chamber size from 1 cubic foot
to 27 cubic feet (28 to 764 liters).
Cabinet Ovens
This size is referred to as a reach-in oven because they are ergonomically
designed for easy loading and unloading. Cabinet ovens are floor mounted, very
efficient in terms of footprint and typically range in size from 4 to 35 cubic
feet.
Walk-In and Truck-In Ovens
Large batch ovens can accommodate a wide variety of specific product/process
needs. They are suitable for loading by fork truck or manually. Typically
truck-in ovens ranges from 52 to 210 cubic feet, and walk-in ovens start at 360
cubic feet and larger.
STEP
4
CONSIDER YOUR
TEMPERATURE REQUIREMENTS
When considering the temperature requirements for
your application, first note the minimum and maximum operating temperatures
required.
Additional temperature considerations include:
The required dwell time at temperature, and the overall cycle time.
The type and amount of product load. The oven design will need to have
sufficient heating capacity to bring the product to the desired temperature
within the specified time.
Whether the heat-up rate needs to be controlled or if the product can be
allowed to reach temperature as quickly as possible.
Any specific cool-down requirements.
STEP
5 KNOW
HOW CRITICAL TEMPERATURE UNIFORMITY IS FOR YOUR PROCESS
9 Point Uniformity Survey
Before implanting a critical thermal processing step you need to confirm that
the oven you are using is delivering the temperature uniformity required for
your process.
A nine-point uniformity test that measures temperature in every corner as well
as the center of the oven will ensure that the temperature throughout the oven
remains constant.
STEP
6
CHOOSE THE
BEST AIRFLOW FOR YOUR PRODUCT LOAD
Consider how parts can spaced with each type of
airflow to ensure optimal airflow through or around all parts of the load.
Who is Despatch?
A Recognized Leader in Industrial Oven Manufacturing
Despatch is recognized globally as a leader in manufacturing high-performance industrial
ovens and furnaces. Established in 1902, the company produces ovens that are precise,
uniform, and repeatable. Its ovens are ideal for a wide variety of laboratory and
production applications, including HEPA-filter clean processing. Key markets include
electronics, healthcare, materials, transportation, industrial solar, and carbon fiber.
Despatch specializes in manufacturing laboratory, cabinet, conveyor, and walk-in and
truck-in ovens. Built to exacting industrial standards, these ovens deliver the uniform
and thermal processing needed for producing critical components that operate flawlessly
and ensure reliable operation. Despatch inspects and tests all its equipment before
shipping it. Plus, it offers a lifetime warranty on every standard oven and furnace.
Despatch is known for on-time delivery and world-class service. It provides superior
technical support that includes a global network of representatives with extensive
industry and technical knowledge. Despatch also provides the shortest lead time in the
industry, quick access to spare parts worldwide, and installation and training. Despatch
is a member of ITW EWE, a division of Illinois Tool Works.
